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Boss Air Suspension

Coil Replacement Kit for VW T5 T6

Coil Replacement Kit for VW T5 T6

SKU:LA-88

Regular price $830.00 AUD
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Download Fitting Instructions

This kit is ideal for coil replacement in a VW T5/T6 Double Cab/ Cab Chassis.

Engineering may be required.

The Load Assist Kit comes with:

  • 2 x BOSS Extreme Series 2600 Bellow Airbags
  • 4 x brackets (2 upper & 2 lower)
  • Mounting Hardware
  • Quality SAE J844 Government Approved Airline
  • Dual Schrader Valves Mounted in Stainless Panel
  • Instructions for fitting

Boss Extreme series airbags are rated at 2600lb or 1186kg per side and have been government approved tested to over 750psi.

All Boss airbags are manufactured by us and are branded Boss. Beware of unbranded airbags, usually coming from China from other companies.

Boss has sold over 45,000 load assist kits in Australia, proven over time with 4WD enthusiasts, Mining companies, Tradies, 4WD Tour Operators as well as in Agricultural Vehicles, Trailers and motorhomes, limited only to your imagination.

To get the best performance from your kit inflate airbags just enough to achieve a level ride height. By doing this you are also allowing all of the suspension components to share the extra load of the vehicle and not putting any unnecessary pressure on any one individual part of your vehicles suspension.

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Frequently asked questions

Does a Boss Load Assist kit increase my GVM?

No. A Boss Load Assist kit does not increase your GVM. It supports and levels the vehicle within the factory limits so it sits and tows correctly, but the legal carrying capacity is still set by the vehicle’s original GVM and rear axle ratings.

Why are the left and right airbags plumbed separately?

On vehicles, Boss Load Assist kits are plumbed as a dual-path system so the left and right airbags cannot transfer air between them. This stops the vehicle leaning or feeling unstable in corners. Linking left and right together allows air to move from the loaded side to the unloaded side, which can cause body roll and poor handling.

Can I use a Load Assist kit on a lifted vehicle?

Yes, but the setup depends on your lift height. Standard 2500 or 2600 double-bellow bags work on stock height and lifts up to around 2 inches. For more than 2 inches of lift you generally need triple-bellow bags (2503 or 2603) and/or different brackets or spacers. The best approach is to measure the gap at the bump stop at your desired ride height and confirm the correct kit with Boss.

What is the difference between standard Load Assist and LA Clearance kits?

LA Clearance kits are standard Boss Load Assist kits that may have minor cosmetic marks, small scratches or packaging damage. The structural components, testing, performance and warranty are the same as the non-clearance kits. They are simply offered at a sharper price because they are not cosmetically perfect.

Can I swap to triple-bellow airbags if I lift my vehicle more than two inches?

Yes, provided you stay within the same airbag series. For example, if your kit uses 2500 airbags and you add more than 2 inches of lift, you can normally upgrade to 2503 triple-bellow bags that suit the same bracket pattern. Airbags from different diameter series (e.g. 2400 vs 2500 vs 2600) are not interchangeable unless the kit is specifically designed for that change.

How strong are Boss airbags compared to other brands?

Boss airbags are manufactured using a proprietary blend of cured natural rubber, hi-tensile steel cords and ballistic reinforcing. They are independently tested to a recommended test pressure around three times the maximum working pressure, and burst-tested even higher. In load assist applications it is virtually impossible to pull the bag apart from the bracket because the bead is clamped by a solid aluminium ring, rather than relying on crimped plugs.

Why do Boss say you can't pull a Boss airbag apart?

Boss airbags are attached to the mounting brackets using an aluminium clamping ring that acts like a beadlock. The ring clamps the bead of the airbag directly to the steel plate so the bag is mechanically locked in place. Many other brands, including big names like Firestone and Dunlop, use plastic or metal end plugs crimped into the bellows. Under extreme droop (for example on a hoist or heavy articulation), those plugs can be pulled out of the bag. With the Boss beadlock-style design, the bag cannot be pulled off the mounting plate in normal service.

Can I install a Boss Load Assist kit myself?

Most competent DIYers can install a Boss Load Assist kit with basic tools in 2–3 hours. The brackets are vehicle-specific and generally bolt to existing chassis points. You need to be comfortable working safely under the vehicle, routing airlines away from heat and moving parts, and setting basic alignment. If in doubt, a suspension or 4x4 workshop can fit the kit for you.

What is the recommended minimum pressure for Boss airbags?

Do not run the bags completely empty. A minimum of around 5–10 psi is recommended when the vehicle is unladen. This keeps the bag in shape and protects it from pinching or chafing under full articulation.

What is the lift range for the Coil Replacement Kit for VW T5/T6?

The Coil Replacement Kit for VW T5/T6 is designed to accommodate a lift of up to approximately 2 inches. For lifts greater than this, additional modifications such as taller brackets or triple-bellow airbags may be necessary.

Can I use this kit on a standard VW T5/T6 without modifications?

This kit is suitable for standard VW T5/T6 models; however, some engineering may be required for optimal fitment, especially if your vehicle has been modified or is used in specific applications.

How do I achieve the best performance from the airbags in this kit?

To achieve the best performance, inflate the airbags just enough to achieve a level ride height. This allows the suspension components to share the load evenly, preventing unnecessary pressure on any single part of the suspension system.

What are the key differences between the Boss Extreme Series airbags and other brands?

Boss Extreme Series airbags are designed with a beadlock-style aluminium clamping ring, ensuring a secure fit that prevents separation under load. Many other brands use crimped end plugs, which can fail under extreme conditions. Additionally, Boss airbags are tested to over 750psi, providing superior strength and reliability.

Is this kit suitable for heavy loads or towing?

Yes, the Coil Replacement Kit is designed to assist with load carrying and towing. The airbags can help stabilise the vehicle under heavy loads, ensuring a level ride and improved handling. However, it is important to ensure that the total load does not exceed the vehicle's GVM.

Can I install this kit myself, or do I need professional help?

While the kit comes with instructions for fitting, installation may require mechanical knowledge and tools. If you are not confident in your ability to install the kit correctly, it is recommended to seek professional assistance to ensure proper fitment and safety.