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Boss Air Suspension

Boss Airbag 2401 Single Bellow Complete

Boss Airbag 2401 Single Bellow Complete

SKU:BAG-2401 COMP

Regular price $200.00 AUD
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#2400 BOSS complete airbag 2400lb capacity @ 100psi Government approved Tested to over 750psi Suitable for “Bag over” applications and as a stand alone air bag in Automotive suspensions.

Includes:

  • 2400lb Extreme Series Bag
  • Top and Bottom plate and stainless bolts.
  • 12 countersunk stainless bolts

Fully Compressed - 65mm with 6mm ends fitted
Max Diameter- 135mm (widest when fully compressed)
Max height - 110mm
Max working pressure 0-160psi
Test pressure - 480psi
Burst pressure - 750psi

NOTE - No Air fitting supplied

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Frequently asked questions

What is the difference between 2400, 2500 and 2600 series Boss airbags?

The 2400, 2500 and 2600 series are all double-bellow Boss airbags in different diameters and load capacities. 2400 bags are smaller in diameter, 2500 are the most common mid-size bag used in many Load Assist kits, and 2600 bags are larger and suit heavier-duty applications where there is more space available around the axle and chassis.

When should I use a triple-bellow airbag like a 2503 or 2603?

Triple-bellow airbags such as the 2503 and 2603 are used where you need more travel or a taller free height, typically on vehicles with more than 2 inches of lift or long-travel suspension. They allow the suspension to sit higher at a given pressure while still providing the correct load support.

Can I mix and match different airbag series in my existing kit?

No, airbags are generally only interchangeable within the same series. For example, a 2500 double-bellow bag can often be swapped for a 2503 triple-bellow bag in a kit designed for that series, but you cannot simply fit a 2600 or 2400 into 2500 brackets. The bracket diameter, bolt pattern and clearances are all designed around a specific series.

What pressures are Boss airbags designed to handle?

Boss airbags typically have a recommended working range of around 5–160 psi, with a recommended test pressure of about three times the maximum working pressure and burst testing well above that. Always refer to the specific bag’s data and never exceed the recommended working pressure in normal use.

How should I mount and protect a replacement airbag?

Replacement airbags must be installed on the correct brackets with the correct beadlock rings or hardware as designed for that kit. Ensure there is adequate clearance from tyres, exhausts, sharp edges and moving suspension parts, and maintain minimum pressure so the bag does not fold or pinch under full compression or articulation.

What is the maximum lift height for the Boss Airbag 2401?

The Boss Airbag 2401 has a maximum height of 110mm when fully inflated. This allows for effective load support and stability, especially in applications where additional lift is required.

What is the recommended working pressure for the Boss Airbag 2401?

The recommended working pressure for the Boss Airbag 2401 is between 0-160psi. Operating within this range ensures optimal performance and longevity of the airbag.

Can the Boss Airbag 2401 be used in a 'bag over' application?

Yes, the Boss Airbag 2401 is suitable for 'bag over' applications, making it versatile for various automotive suspension setups. It can also function as a standalone airbag for load assistance.

What materials are included with the Boss Airbag 2401?

The Boss Airbag 2401 comes complete with a 2400lb Extreme Series Bag, top and bottom plates, and stainless steel bolts for durability. It also includes 12 countersunk stainless bolts for secure installation.

Is an air fitting supplied with the Boss Airbag 2401?

No, an air fitting is not supplied with the Boss Airbag 2401. You will need to source an appropriate fitting separately to connect the airbag to your air supply system.

What is the burst pressure of the Boss Airbag 2401?

The Boss Airbag 2401 is burst-tested to a pressure of 750psi, ensuring it can withstand extreme conditions and providing peace of mind during operation.

How does the Boss Airbag 2401 compare to other airbag options?

The Boss Airbag 2401 is a single-bellow design, which offers a compact solution for load assistance. Compared to double-bellow options, it may provide less lift but is ideal for applications requiring a lower profile and simpler installation.