How to Install a Boss Air Suspension Load Assist Kit (Step-by-Step)
G'day, mates! Whether you're hitting the bush with your trusty ute loaded with gear or towing a caravan down the highway, there's one thing you don't want—your vehicle sagging under the weight. That's where Boss Air Suspension Load Assist Kits come into play. They’re a game-changer in balancing your vehicle and enhancing its handling no matter what you're towing or hauling. In this post, we'll break down how to install one of these kits like a true-blue Aussie mechanic would do.
Before we get stuck into it, have a look at our range of Load Assist Kits here.
Preparation: What You Need
First things first, gather your tools and gear. You don't want to stop halfway through because you've forgotten something.
Tools Required
- Standard socket set
- Screwdrivers (flathead and Phillips)
- Drill and drill bits
- Torque wrench
- Utility knife
- Safety glasses and gloves
Parts Included in the Kit
For this guide, we'll focus on the Load Assist Kit for Ford Ranger 22+/ VW Amarok 23+ (Next Gens). Be sure to check you have all parts including airbags, mounting brackets, airlines, and other necessary bits.
Planning Your Workspace
Ensure you've got a flat, stable surface to work on. Jack up the vehicle safely using jack stands, and remove the wheels for better access.
Installation Steps
Step 1: Read the Instructions
I know, I know, skipping the manual is tempting. But take a minute to read the instructions provided with your Boss kit to familiarize yourself with the components and sequence. It's always good to have the manufacturer's specifics on hand.
Step 2: Prepare the Airbags
Start by unpacking the airbags and visually inspecting them for any defects. With the Load Assist Kit for Ford Ranger, you'll find these bags are tough and designed to last.
Step 3: Mount the Upper & Lower Brackets
Begin with mounting the upper brackets to the vehicle's chassis. Secure them using the provided hardware, and torque them to the manufacturer-recommended settings.
Next, attach the lower brackets to the axle. Make sure everything lines up nicely, and you're getting a snug fit. This ensures that the airbag sits properly and performs optimally.
Step 4: Install the Airbags
Place the airbags between the upper and lower brackets. Align them correctly and attach using the retaining hardware. Be sure not to over-tighten as this might damage the bags.
Step 5: Run the Air Lines
This step involves a bit of drilling. Identify a suitable path for the air line, keeping it away from any heat sources like the exhaust. Use zip ties to secure the line along the frame. It's important to route the air line carefully to avoid kinks and potential leaks.
Step 6: Secure Everything
Double-check the torque settings of the bolts and ensure all parts are securely fastened.
Step 7: Test the System
With the Airbag Suspension for Toyota Hilux, you'll want to test the air assist system's integrity. Inflate the airbags to the recommended pressure and check for leaks by spraying soapy water along the air line and fittings. If you see bubbles, you’ve got a leak that needs immediate attention.
Benefits of Upgrading Your Suspension
Having a Boss Air Suspension Load Assist Kit installed isn't just about handling more load. It's about improving your vehicle's overall stability, safety, and ride comfort. You can read more about the advantages by checking out our Airbag Suspension Kit for Ford Ranger – Towing Upgrade Guide.
Final Checks
Re-install the wheels and lower your vehicle back to the ground. Give it a test drive on varying terrains to gauge the improvement in ride quality and handling.
Conclusion
And there you have it, your own Boss Air Suspension Load Assist Kit installed and ready to tackle whatever the Aussie roads throw at you. For any additional support, you can always head over to our main site for expert advice and quality products suited to your vehicle type.
So get out there, give your rig the backup it deserves, and enjoy the ride!
Stay safe and happy driving, mates.
